China Professional En545, En598, ISO2531, Ductile Iron Pipe Joints Universal Flexible Coupling universal coupling

Product Description

En545, En598, ISO2531, Ductile Iron pipe joints universal flexible coupling 

1), Product Information
Kingmetal manufactures many different types of ductile iron couplings for many kind pipes(PVC/UPVC,AC,Steel etc)

We supply coupling for all over the world and product surface shall be smooth and free from sand holes, blow holes, distortion or any other defects.

2), Material
Body:
Ductile iron grade 500-7/ 450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536

Gland:
Steel/Ductile iron grade 500-7/ 450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536

Gasket:
Rubber E. P. D. M. /SBR/NR in accordance with EN 681.1

T-BOLTS AND NUTS:
Carbon steel grade 8.8/6.8/4.8 with dacromet coating/galvanization

3), Process
* Resin Sand
* Molding Boards
* Green Sand with hand molding

4), Inscription Style
* As per customers’ requests
* Standard Inscription(EN545;PN–;DN-OD–)

5), Packing
* Wood crates
* Wood pallets
* As per customers’ requirements

6), Inspection
* Foundry in-house
* Third Party inspection available CHINAMFG request
 

1

Size:

DN40~DN800mm

2

Material:

Ductile iron, cast iron

3

Standard:

ISO2531, EN545,EN598 EN14525 

4

Pressure:

PN10/ PN16/ PN25/ PN40

5

Body material: 

Ductile Iron GGG50/carbon steel

6

Gasket material: 

NBR or EPDM

7

Bolts and Nuts: 

Carbon steel with galvanized zinc plated G4.8/G8.8, or SS304/SS316

8

Brand Name:

KM

9

Package: 

wooden cases and protection layer.

10

Painting: 

RAL 5017 FBE Coating/epoxy coating

 

 

 

 

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universal coupling

How to Install and Align a Universal Coupling in a Mechanical Assembly

Proper installation and alignment of a universal coupling are crucial for its efficient and reliable operation. Here are the steps to install and align a universal coupling in a mechanical assembly:

  1. Prepare the Coupling Components: Ensure that all the universal coupling components are clean and free from any dirt, debris, or damage. Verify that the shafts to be connected are appropriately sized and compatible with the coupling.
  2. Inspect the Coupling: Check the universal coupling’s spider or cross assembly for any signs of wear, cracks, or damage. Replace the spider if it shows any signs of deterioration.
  3. Align the Shafts: Position the two shafts that need to be connected to the universal coupling. Align the shafts as closely as possible, aiming for minimum misalignment. Ensure that the shafts are parallel and that the angular misalignment is within the coupling’s specified tolerance.
  4. Insert the Spider: Carefully insert the spider or cross assembly into the forks of the universal coupling. Make sure the spider is properly seated and fits securely in both forks.
  5. Secure the Coupling: Depending on the type of universal coupling, secure the forks onto the shafts using set screws, bolts, or clamps. Follow the manufacturer’s guidelines for the specific coupling model.
  6. Check for Free Movement: After securing the coupling, check that the spider allows for free movement of the shafts within the specified angular and axial limits. The shafts should rotate smoothly without any binding or interference.
  7. Perform a Trial Run: Before finalizing the installation, perform a trial run to ensure that the coupling operates smoothly and without any unusual vibrations or noises.
  8. Make Final Adjustments: If necessary, make minor adjustments to the alignment or coupling position to optimize the performance. Recheck the shaft alignment and ensure that it meets the required specifications.
  9. Tighten Fasteners: Once the alignment is satisfactory, tighten all the fasteners securely to prevent any movement or slippage during operation.
  10. Perform Regular Maintenance: Schedule regular inspections and maintenance for the universal coupling to ensure its continued performance and reliability. Lubricate the coupling as per the manufacturer’s recommendations to reduce wear and friction.

Remember that accurate alignment of the universal coupling will minimize stress on the shafts and extend the lifespan of the coupling and connected components. If you are unsure about the installation process or the coupling’s compatibility with your system, consult the manufacturer or a qualified engineer for guidance.

universal coupling

How do you calculate the required size and specifications for a half coupling?

Calculating the required size and specifications for a half coupling involves considering several factors to ensure a proper fit and secure connection. Here are the steps to calculate the required size and specifications:

1. Pipe Size: Determine the size of the pipe that the half coupling will connect to. Pipe sizes are typically specified in inches, and the half coupling size should match the pipe size.

2. Pipe Material: Identify the material of the pipe, such as stainless steel, PVC, carbon steel, brass, copper, etc. The half coupling material should be compatible with the pipe material to prevent corrosion and ensure a reliable connection.

3. Pressure Rating: Determine the maximum operating pressure of the system. The half coupling should have a pressure rating that meets or exceeds the system’s operating pressure to ensure safety and performance.

4. Temperature Rating: Consider the maximum and minimum operating temperatures of the system. The half coupling material and design should be suitable for the temperature range to prevent deformation or failure.

5. Alignment and Misalignment: Evaluate the alignment and potential misalignment between the pipes. Some half couplings are designed to accommodate angular, parallel, or axial misalignment, providing flexibility in installation.

6. End Connection: Determine the type of end connection required for the half coupling, such as threaded, weld-on, or flanged. The end connection should match the corresponding connection on the pipe.

7. Corrosion Resistance: Consider the environment in which the half coupling will be installed. For corrosive environments, select a half coupling material with suitable corrosion resistance.

8. Industry Standards: Ensure that the selected half coupling complies with relevant industry standards and certifications for quality and safety.

9. Manufacturer Guidelines: Follow the manufacturer’s guidelines and recommendations for selecting the appropriate half coupling size and specifications based on the application requirements.

It is essential to consult with coupling manufacturers, suppliers, or industry experts if you are unsure about the correct size and specifications for the half coupling. Proper sizing and selection will ensure a reliable and efficient connection in the piping system.

universal coupling

Advantages of Using a Universal Coupling in a Drive System

A universal coupling, also known as a universal joint or U-joint, offers several advantages when used in a drive system:

  • Flexibility: Universal couplings can transmit torque and rotation between shafts that are not in a straight line and have angular misalignment. This flexibility allows for easier design and installation of the drive system, especially in applications where the shafts are not perfectly aligned.
  • Angular Misalignment Compensation: The universal joint can handle angular misalignment between the connected shafts, making it suitable for applications where the shafts are at different angles to each other. This feature helps reduce stress on the shafts and bearings, leading to extended component life.
  • Smooth Power Transmission: The double universal joint, also known as the double Cardan joint, can reduce the angular variation between the input and output shafts, resulting in smoother power transmission and reduced vibration in certain applications.
  • Constant Velocity: The constant velocity joint (CV joint) maintains a constant velocity ratio between the input and output shafts. This is particularly important in automotive drive shafts, especially in front-wheel-drive vehicles, where the drive shafts must adjust to changing angles as the wheels turn. The constant velocity feature provides a smoother ride and reduces vibration.
  • Compact Design: Universal couplings have a relatively simple design, which allows for a compact and lightweight construction. This is advantageous in applications where space and weight are critical factors.
  • Cost-Effective: Universal couplings are cost-effective compared to some other types of couplings, making them a popular choice for various mechanical systems.
  • Reliability: When properly lubricated and maintained, universal couplings can provide reliable and efficient power transmission for a long service life.
  • Versatility: Universal couplings are versatile and find applications in various industries, including automotive, aerospace, marine, industrial machinery, and power transmission systems.

In conclusion, the universal coupling’s ability to handle misalignment and provide flexibility in power transmission makes it a valuable component in many drive systems. Its advantages in compensating for angular misalignment, ensuring smooth power transmission, and offering a cost-effective and reliable solution have contributed to its widespread use in different mechanical applications.

China Professional En545, En598, ISO2531, Ductile Iron Pipe Joints Universal Flexible Coupling  universal couplingChina Professional En545, En598, ISO2531, Ductile Iron Pipe Joints Universal Flexible Coupling  universal coupling
editor by CX 2024-04-08

universal coupling

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